INGENOUS CONTROLLER
DIGITAL TWIN

The new generation of HiQ controller software provides a perfect visualization of all physical components of the machine and connected accessories. All process steps and their sequences are presented in detail in the software and can be seamlessly accessed – the digital twin of the HiQ.

The weld process and the complete machine cycle can be modeled in the controller platform and monitored, controlled, and optimized using the process data provided. The incorporation of additional sensors, actuators, and entire complex devices into the machine cycle is carried out via simple configuration. Superordinate systems can communicate safely with the digital twin of the HiQ via digital industrial protocols. The HiQ is ushered into the Industrial Internet of Things (IIoT).

 

 

We designed the new controller platform in such a way that central issues for the future of the industry, such as predictive maintenance and data mining, can be easily added and taken into account.

AURELIEN, R&D

 

 

Our new and clearly arranged controller software facilitates projection, setup, and production. My aim was to enable easy, intuitive operation. Thanks to the new ergonomic design, the worker receives visual messages that help them operate the machine correctly. What you can touch and see is represented in the software.

PAOLA, R&D


INGENIOUS WORK STATION
THE NEW GENERATION HiQ

At the work station of the future, the new HiQ generation will help the employee with their work.
Indicator arrows and a display in the machine base give information about the machine status, part counter readings, and much more. The user interface of the controller software can be adapted to the various requirements of the production employees.
The incorporation of auxiliary functions, sensors, and other tools provides support to the employee during the process sequence. This prevents errors in production and gives the user a feeling of security and confidence.
Man and machine work together – hand in hand for perfect results and reduced error rates.

 

 

Despite an increasing rate of automation, the intelligent manual work station is a much-discussed topic. That is why our new HiQ can do more. It assists the operator actively in achieving the best possible quality. Fast and in a reproducible manner.

ANDRÉ, BUSINESS UNIT MANAGER

 

 

 

Thanks to the easy connection of a camera, it can be checked whether all elements of an application have been correctly placed; only then is the two-hand start released.

JUAN, APPLICATIONS ENGINEERING


INGENIOUS TOOL CHANGE
SIMPLE, SAFE, AND FAST

The new generation of HiQ supports the tool change with a sophisticated assistant. The system is able to select the weld program according to the tools used.
The machine ensures that the stack used, the equipment, and the selected weld program are all compatible with one another. The user is informed about problems and suggested changes and can act immediately. A sophisticated, automatic tool clamping system additionally facilitates the change (automatic clamping system/ACS).
Tool change has never been simpler and safer - in the minimum time. 

 

 

With RFID-coded tools I can almost manage to change the tool with my eyes closed – thanks to the fantastic exchange system of the new HiQ which guides the user through the process with animations and easy-to-understand messages. Great, isn’t it?

ALEX, PRODUCT MANAGEMENT

 

 

 

We are aware of the risks that a tool change can bring. Our customers really save time with the guided tool change. In our own tests we kept beating each other’s times. Meaning that this is a true turbo-charger for your application change.

FLORIAN, PRODUCT MANAGEMENT


INGENIOUS DESIGN
THE MOST INGENIOUS HERRMANN

The most ingenious Herrmann sets new standards.
A combination of pioneering, functional design, innovative technology, first-class ultrasonic tools and great controller software ensures repeatable and first-class weld results.

 

The highlights

  • functional, appealing design
  • precise electrical height adjustment
  • automatic tool clamping system (ACS)
  • modular controller software platform
  • clever tool change system 

The new HiQ is a revolutionary interface between man and machine. It is the result of decades of ultrasonic know-how, the best of Herrmann engineering, and passion.

 

Herrmann Ultraschall has outdone itself with the development of this innovation. The result was only possible thanks to extraordinary work of our employees. The entire team from Design Tech is in awe of the consistency with which Herrmann Ultraschall realized this project.

MORITZ, DESIGN TECH

 

 

I love details but never lose sight of the bigger picture. In the development of the new HiQ product family, the focus was definitely on customer needs. Following the mantra of: listen, understand, develop.
Our goal was to make all functions simple and to make them visible and tangible for the user – in one word: simplicity.
I do not know how our customers will describe these great ultrasonic welding machines, for me it is simply the coolest machine in the world.

VOLKER, INNOVATION MANAGEMENT


Plas.TV

Interview with Thomas Herrmann and Guido Marschall